How to Assemble K-D Storm Sash
SCROLL DOWN FOR DETAILED DIRECTIONS
1- Tools and Materials Needed
2- Preparing the Sash for Assembly
3- Laying Out and Putting the Sash Together.
4- Clamping the Joints Tight and Square
5- Pinning the Joints
6- Trimming and Sanding the Sash
7- Notes on Gluing Sash Joints (Optional)
For more information on any of the following items, click linked text or image below.
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Tools and Materials Needed Obtain the Following Tools and Materials Before Starting Work Tools Used in Sash Assembly - Optional Tools Shown On Back Row |
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Preparing Sash for Assembly Chamfering Tenon Ends Prior to Assembly and Making Grooved Clamp Blocks Chamfering Tenons with Chisel |
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Laying out Sash Components and Putting Together Sash 1- Parts Set Out - 2- Put on Rails- 3- Drive Rails In with Mallet- 4- Put on Second Stile- 5- Drive Stile on with Mallet 1- Sash Parts Laid Out on Table |
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Clamping the Sash Together Clamping Up the Joints and Keeping the Sash Square Clamping Center Rail |
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Pinning The Joints How to Install Sash Pins Driving In Pins |
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Trimming and Sanding the Sash How to Trim Off Stile Horns, Tenons, and Finish the Joints Planing Joints Flush with Block Plane |
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Gluing Sash Joints Notes On Gluing Sash Joints Clamp Blocks Covered with Plastic Sheet to Prevent Blocks from Adhering to Sash |
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